Novel method developed for egg pasteurization

Published on: Sep 3, 2013

RESEARCHERS at the Princeton Plasma Physics Laboratory (PPPL) and the U.S. Department of Agriculture have developed a novel technique and device for rapidly pasteurizing eggs in the shell without damaging the delicate egg white.

The process could lead to a sharp reduction in illnesses caused by egg-borne salmonella bacteria — a widespread public health concern, an announcement said.

The new method uses radio frequency (RF) energy to transmit heat through the shell and into the yolk while the egg rotates. Streams of cool water simultaneously flow over the egg to protect the white. Researchers then bathe the egg in hot water to pasteurize the white and finish pasteurizing the yolk.

The aim is to produce a pasteurized egg that is "hardly discernible from a fresh, non-pasteurized egg," said David Geveke, lead scientist at the USDA Agricultural Research Service center in Wyndmoor, Pa. His laboratory teamed up with PPPL engineer Christopher Brunkhorst, an expert in RF heating, to develop the device.

Brunkhorst, a 30-year veteran of PPPL and member of the lab's engineering and scientific staff, has helped design large RF heating systems for fusion energy experiments. He began assisting the Wyndmoor-based project in 2010.

The roughly shoebox-size prototype can pasteurize shell eggs in about one-third of the time that current methods require, Geveke said. Such methods place the eggs in heated water for about an hour and visibly change the appearance of the egg white. The RF process, by contrast, maintains the egg white's transparency.

Complicating the process is the fact that the egg white is more sensitive to overheating than the yolk is, PPPL explained, but the RF energy must pass through the white in order to reach the yolk, which requires a higher temperature to pasteurize.

The system works through what is known as "ohmic heating" in which the RF energy creates an electric current that produces heat inside the egg. Food processing firms employ a similar system for heating, baking and drying a wide range of products.

The USDA prototype, for which the agency has submitted a patent application, couples RF energy through the shell by placing electrodes against opposite sides of the egg. The egg rests on rollers that turn it to distribute the heat and cool water evenly, PPPL said.

"The goal is to reach a certain temperature for a certain time," Brunkhorst said.

USDA is seeking a licensee to commercialize the product. Potential partners include egg producers and manufacturers of egg processing equipment.

"We have received quite a bit of interest from industry," Geveke said. "We expect to have a partner in the next few months."

Federal regulations require pasteurization of raw liquid egg products used in commercially sold dishes such as ice cream, eggnog, sauces and dressings, but no similar rule covers eggs in the shell, PPPL said. Fewer than one-half of 1% of all shell eggs produced for retail sale in the U.S. are pasteurized, according to an estimate by USDA's Food Safety & Inspection Service.

While only a small fraction of shell eggs may harbor salmonella, the public health risk posed by consumption of raw or undercooked eggs stems from the fact that millions of eggs are eaten each day, PPPL explained, adding that USDA estimated that pasteurizing all U.S.-produced shell eggs could reduce the number of egg-borne salmonella illnesses by up to 85%, or the equivalent of more than 110,000 cases a year.

PPPL, located on Princeton University's Forrestal Campus in Plainsboro, N.J., is devoted to creating new knowledge about the physics of plasmas — ultra-hot, charged gases — and to developing practical solutions for the creation of fusion energy. Princeton manages the lab for the U.S. Department of Energy's Office of Science.

Volume:85 Issue:35